Building a Better Lithium-Ion Battery



  • Researchers are testing new materials to develop batteries that store more power, last longer and cost less
  • Lithium-ion batteries are used in the communications, automotive, aviation and energy industries
  • Overcharging, heat and internal short-circuits can cause Li-ion batteries to explode

It’s been a rough ride lately for the lithium-ion battery. Though practically all of us carry one around — they power everything from cell phones to iPods — the lightweight cells have sparked some high-profile product failures.

It was bad enough when they caused laptop computers to burst into flames, leading to millions of recalled batteries since 2000. Their reputation took another hit in January, when battery fires in two of Boeing’s new 787 Dreamliner planes caused airlines to ground their entire 787 fleets.

So why are John Goodenough and Arumugam Manthiram smiling? Despite current setbacks, the two professors at the Cockrell School of Engineering see a bright future for the battered battery. It still stores more energy in less space than any other rechargeable technology. And through the associated Texas Materials Institute, both researchers are hard at work on its next generation.

“It will still be used a lot in portable devices,” says Manthiram, who directs the institute. “The automobile market for them will keep on steadily increasing. We will see more plug-in vehicles as we go along. And we will probably see more deployment of lithium-ion for the (electric power) grid, solar, and wind energy storage. That’s slowly going to happen.”

That’s assuming, of course, that the batteries become less prone to ignite.

As the lightest metal, lithium has long held the promise of lightweight but high-powered batteries. When oil prices jumped in the early 1970s, it attracted researchers like Bell Telephone Laboratories and Exxon.* The problem was finding the right materials to partner with it — because the wrong combinations of elements could lead to explosions. Bell and Exxon learned this the hard way. “After they exploded a couple of laboratories,” recalls Goodenough, “they got out of the energy business.”

It was Goodenough himself who helped solve that problem. In 1979, at Oxford University, he created an electrode that compounded lithium with cobalt and oxygen.** His discovery became the basis of the first stable lithium-ion battery, developed by Sony in 1991. “Sony made the first cell telephone,” he says, “and everything was off to the races.”

While modern lithium batteries are considered stable, they come with several risks. Both external heat and internal short-circuits can cause a cell to overheat.*** Overcharging releases oxygen, a combustion hazard. To protect against these threats, every battery pack includes what’s essentially a miniature computer, packed with tiny temperature sensors and voltage regulators.

When your cell phone tells you its battery is full, notes Manthiram, it’s actually 50 percent charged – the highest level that’s safe with lithium cobalt oxide.

That’s plenty of juice for small gadgets. But green transportation and renewable energy require bigger batteries. Weaning the world off fossil fuels means storing massive amounts of power, coming out of wind turbines and solar cells and going into electric cars.

The trouble with new and larger batteries, says Manthiram, is that manufacturers have less experience with their hazards and how to control them. Those risks were magnified in the Boeing 787 by linking several large cells together.

“If one cell is shorting inside, then it will cause an explosion of everything,” he explains. “That’s the problem when you have multiple cells.”

The other problem, he says, was that Boeing used the oldest and least stable material: lithium cobalt oxide. Since the 1990s, researchers have devised safer lithium compounds. But each one has tradeoffs, he notes. “We use different materials for different applications. It’s hard to get everything with a single material.”

Goodnenough invented two other materials that don’t emit hazardous oxygen. One is promising for storing power on electric grids, and the Canadian utility Hydro-Quebec has licensed the technology from the University of Texas. But it can’t store a lot of energy in a small space, which makes it impractical for cars.

Some electric cars, like the Chevy Volt, use Goodenough’s other oxide structure. Their batteries, incorporating nickel and manganese, can put out a lot of power at once. The tradeoff, so far, is that they have shorter lives.

That means the two professors are still on the quest for a breakthrough battery: the perfect combination of power, storage, life, and cost. With grants from the U.S. Department of Energy, they and their colleagues are testing a new generation of materials:

  • Alloys for electrodes that are less prone to short-circuits than graphite.
  • Sodium, a more abundant and less-expensive element than lithium.
  • Dual-electrolyte batteries, which use both water and non-water solutions to conduct ionic currents inside batteries, opening up more choices for materials.

Will any of these materials prove to be a magic battery bullet? Ask Manthiram in 10 to 20 years, he says. For at least that long, the Texas Materials Institute will keep humming along.

“People are working very, very hard, and who knows when somebody’s going to come up with a brand-new idea that surprises us all?” says Goodnenough. “With the present strategies, it’s a hard stretch. I’m trying to find new strategies.”


* Goodenough elaborates that the labs “explored a reversible intercalation into a layered sulfide. However, in a rechargeable battery, their lithium anode develops dendrites that, on repeated cycling, grow across the electrolyte to short-circuit a cell with disastrous consequences for a cell with a flammable electrolyte. With an alternative anode and a layered sulfide as cathode, the discharge voltage would not be competitive with a battery having a traditional aqueous electrolyte.”

** Goodenough adds that he “showed that a discharged layered oxide can be used in a rechargeable battery and coupled to a discharged anode; an oxide can offer a discharge voltage nearly twice that of a layered sulfide.”

*** Goodenough explains, “The Sony battery used a graphite anode, which makes the cell relatively stable; however, if the cell is charged too rapidly, lithium is plated onto the surface of the graphite to create a lithium anode. Moreover, overcharging the layered oxide releases oxygen to give an additional hazard.”


Faculty in this Article

Arumugam Manthiram

Director, Texas Materials Institute Cockrell School of Engineering, The University of Texas at Austin

Arumugam Manthiram is the director of The Texas Materials Institute; the director of the Materials Science and Engineering Program; and the Joe C...

John Goodenough

Professor and Virginia H. Cockrell Centennial Chair in Engineering Cockrell School of Engineering

Dr. Goodenough joined the Cockrell School of Engineering in 1986 on retirement from the University of Oxford, England. Before going to England, he...

About The Author

Steve Brooks

In a quarter-century as a journalist, Steve Brooks has won two Neal awards for excellence in trade reporting and a Press Club of New Orleans award...

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